How to manufacture high-quality Alloy steel castings to satisfy customer needs?

Posted: April 6, 2018 in Alloy steel castings

The manufacturing industry is growing every day and developing its various parts to provide better end results. Casting is known as one of the most famous processes of manufacturing that you can find in the industry. The process is basically used for productions in mass that includes work like moulding of materials and pouring it into different shapes until they turned solid.

high-quality Alloy steel

What is Alloy Steel Casting: Here is what you need to know?

There are lots of options that are available in process of castings that are used. Alloy steel casting is another form that includes different types of steels. It comes under the categories of steel castings.  Apart from this, Alloy steel is divided into further two categories i.e. Low alloy steel and High Alloy steel. Both types contain different properties such as low alloy steel have alloying content which is less than 8 %. However, High Alloy steel contains more than 8% of such content.

How they manufactured: Know an overview of the process?

There are lots of Alloy steel castings Manufacturer who want to provide an amazing standard to their customers so it can satisfy their need. But for that, it’s important to understand the correct process of manufacturing. Here are the points that you should consider

Here are Steps for shaping and molding:

After receiving the order, it is crucial to learn about which design is going to be used for building the shape. For better results, computer simulations can be used that can provide the high quality of the whole casting process. After the shape, moulding, and core making is next step that should be done. There are two types of moulding i.e. green moulding use for small and medium parts, and chemical moulding for huge or large demands.  The whole process includes preparing the sand, dumping it on patterns of boxes and stores them until it turns solid. But before that, melting and casting are also done by pouring liquid steel on the sand moulds.  After this, the moulds are ready for the short blasting for removing extra sand and also work on cutting the shapes perfectly.

You like to watch a Video on Popular Steel Castings Techniques Used by Manufacturers India

What to know about Steps after the process is done?

The moulds are almost ready after they went through heat treatment process where performances like hardening, tempering etc are done. For improving the quality, Debarring process is also performed to eliminate the existing burrs on the mould. After completing the process, the moulding is subjected to a quality inspection where each mould is examined by the experts.  After the mould gets the approval and verified, the process comes to end with its last step which is machining. By this, the casting gets the final touch, so the Alloy steel castings Manufacturer can handover to their customers.

You may like to read: Top 4 Benefits of Alloy Steel Castings


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